Industrial Separator Screens & Accessories

ScreenerKing builds industrial separator screens and accessories that fit the common industry standard manufactured by all large and small North American vibratory screener companies. As an industry-leading provider, we carry only the best screens that are compatible with vibratory screeners from Sweco, Kason, Midwestern, Cleveland Vibratory, and more.

Whether you’re looking for replacement screener parts or new machinery, we have what you need in a variety of mesh sizes, alloys, and build specifications that are designed to fit the common industry standard frame sizes. Depending on the quantity, size, and weight of your order, all of our screens ship from the East Coast as either parcel or freight. The turnaround time for our industrial separator screens and accessories is contingent on the number and type of screens ordered and our existing workload. However, on average we can build screens in five to seven business days.

We can expedite screens if needed and if availability in the production schedule allows. Looking for something that isn’t in our current inventory? We can do special orders upon request. Contact us to build and buy a screen today.

Screen FAQ's

Will your screens fit my screener?

We build screens that fit the common industry standard manufactured by all large and small North American vibratory screener Companies. 

How long will it take to get my ordered screens?

Turnaround time is contingent on the number and type of screens ordered and the existing workload.  On average screens are built in 5-7 business days.  We can expedite screens if needed and availability in the production schedule allows.  Please call us if your need is urgent.

How much do screens cost to ship?

Screens ship from the East Coast and are shipped as parcels (18”  24”  30”  36”  40”) or as freight (48” and 60”).  For 48” and 60” screens, freight cost per screen reduces dramatically as additional screens are ordered since they can be stacked on a pallet.

I have a screen but don’t know the mesh size/grade.  Where do I find it?

Most screens will have numbers stamped into a metal plate embedded in the epoxy or engraved on the outer edge or center.  Please contact us with that information so we can help you determine the size.

I am starting a new process and need help determining what size mesh to use.

A mesh number only tells the number of openings in a linear inch.  The size of the opening is determined not only by the mesh number but by the size of the wire.  Consult the mesh chart for more information.

What types of mesh alloys are available?

Our screen pricing is based on 304 Stainless Steel mesh but we also have 316 Stainless, T430 Stainless, and High Carbon.  Please call or email for availability and pricing.

I am buying screens for a food safe process - do I need Epoxy with Encapsulation?

The epoxy is cured while the mesh is tensioned and some mesh will protrude through the epoxy on the outer edge.  This mesh is cut and ground down to the surface of the epoxy, but small imperfections can remain;  A secondary layer of epoxy seals those tiny imperfections.  Please confirm with your internal Quality Manager to determine if encapsulation is needed.

ScreenerKing Round Separator Screens

ScreenerKing sells round separator screens in a variety of mesh sizes, alloys, and build specifications that are designed to fit the common industry standard frame sizes.  Our screens will fit round vibratory screeners built by:

• Sweco
• Kason
• Midwestern
• Cleveland Vibratory
• And more!

Screen Size Specifications 

Nominal Screen Diameter	Screen Surface Diameter (Fits inside the frame that is above the Screen)	Lip Ring Diameter (Sits Atop the Frame that is Below the Screen)
18"	16"	17"
24"	22 5/16"	23 5/16"
30"	29 15/16"	30 15/16"
36"	34 1/8"	35 1/8"
40"	37 5/8"	38 5/8"
48"	45 9/16"	46 9/16"
60"	56 15/16"	57 16/16"

 

Lip Ring Profile

The drawing below illustrates a cross section of the specifications of the lip rings that are used in the production of the screens.

Mesh Selection - Replacing an existing Screen

Most separation processes have materials that determine the mesh required based on the size and nature of the material being processed.  Mesh is commonly available in 3 different wire thicknesses, which affects the opening size for a given mesh number (e.g. “20 mesh”).  Some customers prefer the durability of thicker wire and some prefer the throughput efficiency of tensile bolting cloth or “TBC” mesh, and others prefer a balance of both with Mill Grade. 

Consult the mesh chart here to determine the appropriate wire grade and opening size preferred.

Mesh Alloys

Our listed prices are for 304 Stainless Steel mesh, but we can also build screens with 316 Stainless Steel or T430 Nickel-free stainless for customers with magnetic detection QC systems.

Bonding the Mesh to the Lip Ring

Please consult the table below for bonding methods and common application considerations

 

Other Screen Build Considerations

Center Hole - Screens with a center hole are needed when a center support is used in the vibratory screening machine to support the screen and improve screening performance and longevity.  Center Holes are most common on large diameter screening units or middle sized units with heavy materials or fine mesh

Backing Mesh - Backing mesh is most commonly an 18 TBC (.009 Wire) that is used to support fine mesh (>100) to extend the life of the screen.