Aggregate Screens for Industrial Use

Get Custom Aggregate Screens from ScreenerKing

At ScreenerKing, we offer custom-fabricated aggregate screens designed to meet the unique needs of various industries, including construction, mining, and recycling. Whether you're screening gravel, sand, or other materials, our screens deliver efficiency, durability, and precision. All our screens are made to fit major OEM equipment for both stationary and portable plants.

Woven wire mesh replacement screen for round vibratory separators
Woven wire mesh replacement screen for round vibratory separators

Types of Aggregate Screens

We specialize in two main types of aggregate screens:

Woven Wire Screens

Our woven wire screens are versatile and durable, making them ideal for a range of applications. These screens offer flexibility and strength, ensuring they can handle both fine and coarse materials.

Non-Blinding Screens

Designed to reduce clogging and maximize throughput, non-blinding screens are perfect for handling materials that tend to stick or clog. The wires in these screens vibrate independently, keeping the screen surface clean and maintaining high efficiency, even in challenging conditions like wet or sticky materials.

Mesh Types and Their Applications

Choosing the right mesh type is essential to maximize efficiency in your operations. We offer the following mesh types:

Self-cleaning sandwich screen with anti-blinding design for difficult materials
Self-cleaning sandwich screen with anti-blinding design for difficult materials

A-Style Screens

  • Features: Triangular-shaped openings make these screens highly resilient to oversized material.
  • Applications: Ideal for materials like gravel and sand that require precision sizing and resilience to damage.

B-Style Screens

  • Features: Characterized by diamond-shaped openings, this mesh type is perfect for accurately sizing dry and damp materials.
  • Durability: Available in high-carbon wire for added strength, making them suitable for heavy-duty operations.
  • Applications: Excellent for mining and construction, where material flow is critical.

C-Style Screens

  • Features: Known for their herringbone weave, these screens are designed to prevent roots, grass, and debris from clogging the surface.
  • Applications: Best suited for applications where there is minimal gradation between raw and finished materials, such as compost, soil, and recycling operations.

Screen Materials & Punch Plates

At ScreenerKing, we offer a range of materials to ensure your screens meet the specific requirements of your operation:

High Carbon Steel

  • Features: Known for its strength and durability, high carbon steel is ideal for handling abrasive materials like sand and gravel.
  • Applications: Best for industries where material wear is high and toughness is essential.

Stainless Steel

  • Features: Stainless steel provides rust resistance and long-lasting performance, making it suitable for wet or corrosive environments.
  • Applications: Used in industries such as agriculture, recycling, and chemical processing, where resistance to corrosion is crucial.

Punch Plates

  • Features: For high-impact applications, punch plates offer durability and strength. These screens come in a variety of hole patterns, such as round, hexagonal, square, and slotted, which can be customized to your needs.
  • Applications: Common in mining and quarrying, punch plates are perfect for processing heavy materials that require more robust screening solutions.

Hook Types for Securing Your Screens

Selecting the correct hook type is critical for ensuring your screen stays securely fastened during operation. We offer the following hook types:

CWA1 (General Purpose)

  • Features: A versatile hook that provides stability for most general-purpose applications.
  • Applications: Great for operations where moderate tension is needed, such as construction and recycling.

CWA9 (High-Tension)

  • Features: Designed for heavy-duty operations, this hook provides maximum tension and is perfect for environments where the screen faces high levels of stress, such as in mining.
  • Applications: Ideal for handling large, coarse materials under extreme operating conditions.

CWA3 (Light-Duty)

  • Features: Best suited for smaller screens and lighter materials, this hook is more flexible and allows for easier screen changes.
  • Applications: Perfect for industries with frequent screen replacements or applications involving fine materials.

Special Features for Enhanced Performance

To ensure our screens perform optimally in the most demanding conditions, ScreenerKing offers the following special features:

Non-Blinding Weave

  • Features: This weave allows for independent wire vibration, reducing material buildup and preventing clogs.
  • Applications: Ideal for industries handling sticky or wet materials, such as recycling and mining, where downtime due to clogging is a major concern.

Urethane Coating

  • Features: Urethane-coated screens provide extra durability, extending the screen’s lifespan in high-wear applications.
  • Limitations: Urethane is not recommended for high-heat environments, such as asphalt production.
  • Applications: Ideal for industries requiring high abrasion resistance, such as construction and quarrying.

How to Measure Your Screen

Accurate measurements are key to ensuring a perfect fit for your equipment. Here’s how to properly measure your aggregate screen:

  1. Width: Measure from the outer edge of one hook to the outer edge of the other hook.
  2. Length: Measure the total length of the screen panel from end to end, excluding any hooks or bends.
  3. Wire Diameter: The wire thickness plays a significant role in the screen's performance. Make sure to measure the wire diameter to ensure your screen is strong enough to handle your material load.

Pro Tip: Double-check all measurements to prevent delays during installation and ensure the screen fits perfectly into your equipment.

Applications Across Industries

Our aggregate screens are trusted by professionals in a wide range of industries, helping to improve efficiency, reduce downtime, and extend the life of equipment:

Construction

  • Applications: Screens designed to handle sand, gravel, and other materials essential for building projects.

Mining

  • Applications: Durable screens designed to sort minerals and ores for efficient processing, ensuring that the material is correctly graded and separated.

Agriculture

  • Applications: Screens that filter soil, compost, and other agricultural materials, enhancing soil quality and crop productivity.

Recycling

  • Applications: Effective for separating recyclable materials, such as glass, plastics, and metals, allowing for easier and more efficient sorting of materials for reuse.

Get Your Custom Aggregate Screens Today

At ScreenerKing, we understand the importance of choosing the right screen for your operations. Contact us today for a custom quote, and our team will guide you through the process to ensure you get the ideal screen for your application.

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