Section 2: How to Measure & Complete the Custom Quote Form

Ready to order your custom aggregate screen? Here’s a detailed guide to help you measure correctly and complete our Custom Quote Form with confidence.

Replacement screen showing key dimensions — diameter, ring height, and mesh opening size
Replacement screen showing key dimensions — diameter, ring height, and mesh opening size

Step 1: Machine Information

Start by providing the make and model of your equipment to ensure we design a screen that fits perfectly, preventing operational disruptions.

Step 2: Quantity

Let us know how many screens you need. Whether you require a bulk order or just a few replacements, we can accommodate orders of all sizes.

Step 3: Mesh Type

Select the appropriate mesh type for your operation:

Clamp ring and screen assembly showing how replacement screens seat into vibratory separators
Clamp ring and screen assembly showing how replacement screens seat into vibratory separators
  • Mesh size is determined by the number of openings per inch.
  • For precise measurements, count the openings from the center of one wire to a point one inch away.

Clear Opening: Specify the space between the wires using fractional or decimal measurements, which is essential for ensuring optimal material flow.

Step 4: Slotted vs. Non-Slotted Openings

  • Slotted Openings: Ideal for materials prone to clogging, slotted openings offer better flow.
  • Non-Slotted Openings: Best for handling more uniform materials, such as sand or gravel.

Pro Tip: If you’re unsure about which option suits your operation, our team is happy to assist.

Step 5: Wire Diameter

The thickness of the wire affects durability and performance. Thicker wires provide greater strength for heavy-duty applications, while thinner wires offer better flexibility and material flow.

Step 6: Screen Dimensions

  • Width: Measure the outside edges of the hooks on either side of the screen.
  • Length: Measure the total length of the screen panel, excluding hooks or bends.

Pro Tip: Double-check your measurements to avoid fit issues and installation delays.

Step 7: Material Selection

  • High Carbon Steel: Perfect for abrasive, dry materials.
  • Stainless Steel: Ideal for wet or corrosive environments.

Step 8: Hook Type Selection

Choose the appropriate hook type based on your operational needs:

  • CWA1: General-purpose, moderate tension.
  • CWA9: High-tension for heavy-duty operations.
  • CWA3: Light-duty for frequent screen changes.

Request Your Custom Quote

Once you've gathered the necessary information, simply fill out the Custom Quote Form, and our experts will get in touch to provide you with a tailored solution for your business.

[Get A Custom Quote]

Conclusion

At ScreenerKing, we’re committed to delivering tailored aggregate screens that enhance your operation’s efficiency and longevity. Whether you need guidance on material selection or measuring for a custom fit, our experts are ready to assist you every step of the way. Let us help you find the perfect solution for your screening needs.