For more than 30 years, ScreenerKing has manufactured precision replacement screens in Houston, Texas for the full range of round vibratory separators operating across food, pharmaceutical, chemical, plastics, mining, and general industrial applications. This article explains how universal aftermarket screens work, which brands and sizes we cover, and why consolidating with a single screen supplier makes operational and financial sense.
Which Separator Brands Do ScreenerKing Screens Fit?
ScreenerKing screens are manufactured as direct drop-in replacements for the following OEM vibratory separator brands:
| OEM Brand | Compatible Models | Available Diameters |
|---|---|---|
| Sweco | LS18, S18, S24, LS24, S30, LS30, ZS30, S36, S40, S48, US48, ZS48, S60, US60, ZS60 | 18"–60" |
| Kason | Vibroscreen models in all standard diameters | 18"–60" |
| Midwestern Industries | Gyra-Vib, MR series | 18"–60" |
| Cleveland Vibratory | Round separator models | 18"–60" |
| Russell Finex | Round vibratory sieve models | 18"–60" |
| Rotex | Screener models using round screens | 18"–60" |
If your separator brand is not listed, contact our team at (866) 265-1575 with your model number and screen dimensions. We can manufacture screens for virtually any round vibratory separator.
How Do Universal Replacement Screens Work?
Round vibratory separators from different manufacturers share the same basic screen design: a woven wire mesh bonded to a circular metal frame that seats into the separator deck. While each brand may use slightly different frame dimensions, the underlying concept is identical. ScreenerKing manufactures screen frames to match the specific dimensions of each OEM brand, ensuring every screen is an exact drop-in fit for the target separator.
The key dimensions that determine screen fit are:
- Frame outside diameter (OD): Must match the separator deck opening within tight tolerances
- Frame ring height: Must match the OEM specification for proper clamping and seating depth
- Gasket channel or seating surface: Must be compatible with the gasket system used by that brand
Because ScreenerKing maintains dimensional specifications for all major OEM brands, we can manufacture screens that fit any combination of brand, diameter, mesh size, and material. You simply tell us what separator you are using, and we deliver a screen that fits.
Available Screen Sizes, Materials, and Configurations
Standard Diameters
18", 24", 30", 36", 40", 48", and 60" outside diameter. Custom diameters are available by request for non-standard separators.
Screen Materials
- 304 Stainless Steel: Standard for food, pharma, chemical, and general industrial use
- 316 Stainless Steel: Enhanced corrosion resistance for acidic, chloride, and pharmaceutical environments
- T-430 Stainless Steel: Maximum abrasion resistance for minerals, aggregates, and abrasive materials
Mesh Range
3.5 mesh (5,600 microns) through 635 mesh (20 microns), covering the full range of industrial screening applications from coarse scalping to ultra-fine powder classification.
Screen Configurations
- Standard bonded: Single mesh bonded to the frame ring—the standard configuration for most applications
- Self-cleaning sandwich: Fine screening mesh over a coarser support mesh with bouncing ball cleaning—for sticky, cohesive, and fine powders that blind standard screens
- Custom: Special mesh combinations, non-standard frame dimensions, and unique configurations built to your specifications
Benefits of Consolidating Screen Supply with One Vendor
Many facilities operate separators from more than one manufacturer—a Sweco on one production line, a Kason on another, a Midwestern in the lab. Managing screen procurement from three different OEM suppliers means three different ordering processes, three different lead times, three different pricing structures, and three different screen inventories to track. Consolidating with ScreenerKing eliminates this complexity.
- Single purchase order: Order screens for every separator brand on one PO, simplifying procurement and accounts payable
- Consolidated inventory: Manage one supplier relationship and one screen inventory system instead of multiple
- Consistent quality: Every screen from every brand comes from the same manufacturing facility with the same quality standards and inspection process
- One technical contact: Our screening specialists know the dimensional requirements for all major brands and can recommend mesh sizes, materials, and configurations across your entire fleet
- Faster delivery: One supplier shipping from one location means simpler logistics and faster screen availability
How to Order Universal Replacement Screens
For each screen you need, provide three pieces of information:
- Separator brand and model (or screen diameter if you know it)
- Mesh size (use our mesh size chart to convert between mesh, microns, and millimeters)
- Screen material (304 SS, 316 SS, or T-430)
You can order through our online store, call (866) 265-1575, or submit a quote request for multi-brand orders.
Universal Replacement Screen FAQs
Can one screen supplier provide screens for multiple separator brands?
Yes. ScreenerKing manufactures replacement screens for Sweco, Kason, Midwestern Industries, Cleveland Vibratory, Russell Finex, Rotex, and other OEM brands from a single facility. Order screens for all your separators from one supplier.
Are aftermarket screens as reliable as OEM?
Quality aftermarket screens from established manufacturers use the same grade materials and equivalent processes. ScreenerKing screens are individually inspected and many customers report equal or better performance compared to OEM at lower cost.
What sizes does ScreenerKing manufacture?
All standard round diameters: 18", 24", 30", 36", 40", 48", and 60". Custom diameters available. Mesh sizes from 3.5 to 635. Materials: 304 SS, 316 SS, T-430.