ScreenerKing manufactures direct-fit replacement screens and parts compatible with Kason Vibroscreen circular vibratory screeners. Built to match OEM specifications for frame dimensions, mesh tensioning, and material quality, our screens install directly into your Kason equipment with no modifications required.
What Is a Kason Vibroscreen?
Kason Corporation has been engineering vibratory screening and processing equipment for over 50 years. Their flagship Vibroscreen line of circular vibratory screeners is one of the most widely installed separator brands in North America, serving food and beverage, pharmaceutical, chemical, mineral, and recycling industries.
Kason Vibroscreen separators are available in diameters from 18 inches up to 100 inches, handling everything from small-batch lab work to high-volume continuous production. Kason is known for practical engineering innovations, including the Precision FLO vibration control system (which allows operators to fine-tune the material flow pattern across the screen surface) and the Kasonic ultrasonic anti-blinding device (which prevents fine mesh screens from plugging during operation).
ScreenerKing supplies replacement screens and parts for the most common Kason Vibroscreen sizes, giving operators a high-quality, cost-effective alternative to OEM consumables.
Which ScreenerKing Screens Fit My Kason Vibroscreen?
The following table shows the cross-reference between Kason Vibroscreen separator sizes and ScreenerKing replacement screen diameters.
| Kason Vibroscreen Diameter | ScreenerKing Replacement Screen | ScreenerKing Complete Separator | Mesh Range Available |
|---|---|---|---|
| 18" | 18" Round Replacement Screen | SiftPro 18" | 4 – 500 mesh |
| 24" | 24" Round Replacement Screen | SiftPro 24" | 4 – 500 mesh |
| 30" | 30" Round Replacement Screen | SiftPro 30" | 4 – 500 mesh |
| 48" | 48" Round Replacement Screen | SiftPro 48 | 4 – 500 mesh |
| 60" | 60" Round Replacement Screen | SiftPro 60 | 4 – 500 mesh |
Kason manufactures Vibroscreen separators in sizes above 60 inches (up to 100"). ScreenerKing can produce custom screens for these larger sizes. Contact us for a quote on oversized Kason-compatible screens.
What Mesh Sizes Are Available for Kason Vibroscreen Replacement Screens?
ScreenerKing manufactures Kason-compatible replacement screens across the full range of mesh sizes required for industrial vibratory screening:
| Mesh Range | Typical Application | Available Diameters |
|---|---|---|
| 4 mesh – 30 mesh | Coarse scalping, de-lumping, oversize removal | 18" – 60" |
| 35 mesh – 100 mesh | Mid-range classification, granular product sizing | 18" – 60" |
| 120 mesh – 230 mesh | Fine screening, powder classification, check screening | 18" – 60" |
| 270 mesh – 500 mesh | Ultra-fine screening, slurry de-watering, safety screening | 18" – 60" |
Not sure which mesh size your application requires? Our mesh size chart provides a complete reference of mesh openings in microns and inches. You can also contact our engineering team to discuss your separation requirements, and we will recommend the optimal mesh size for your product and throughput goals.
Are ScreenerKing Screens Compatible with Kason's Special Features?
Precision FLO Vibration System
Kason's Precision FLO system allows operators to control the vibration pattern that drives material across the screen surface. Because this system adjusts the separator's motor and weight configuration rather than the screen itself, ScreenerKing replacement screens are fully compatible. Our screens perform identically under all Precision FLO vibration settings because they match the same frame geometry, mesh tensioning, and mass characteristics as OEM screens.
Kasonic Ultrasonic Anti-Blinding Device
The Kasonic system uses ultrasonic energy to prevent fine particles from clogging screen openings. ScreenerKing screens are compatible with this system. Our screens accept standard ultrasonic transducer mounting and respond to ultrasonic excitation the same way OEM screens do.
As an alternative to ultrasonic anti-blinding, ScreenerKing also offers self-cleaning ball-deck and sandwich screen assemblies that provide mechanical anti-blinding action. These can be a cost-effective solution for applications where the ultrasonic system is not installed or needs supplementation.
Shop self-cleaning screens by size: 18" | 24" | 30" | 48" | 60" | Browse All Self-Cleaning Screens
Multi-Deck Configurations
Kason Vibroscreen separators can be configured with multiple screen decks for multi-stage classification in a single pass. ScreenerKing manufactures screens for every deck position, and each deck can be ordered with a different mesh size. Whether your Kason Vibroscreen runs a single deck for simple scalping or three decks for precise multi-cut classification, we supply screens for every level.
What Materials Are Available for Kason-Compatible Screens?
ScreenerKing offers Kason-compatible replacement screens in the same material options used by the OEM, ensuring full chemical and mechanical compatibility with your process:
- 304 Stainless Steel — The standard for food processing, general chemical, and industrial applications. Offers excellent corrosion resistance and durability for most screening environments.
- 316 Stainless Steel — Superior corrosion resistance for pharmaceutical, aggressive chemical, and high-corrosion environments. Required where chloride exposure or stringent purity standards apply.
- T-430 Stainless Steel (Magnetic) — A ferritic stainless steel for applications requiring magnetic separation compatibility or downstream metal detection.
- Carbon Steel — An economical option for non-corrosive dry screening applications where stainless steel is not needed.
- Special Alloys — Custom material options are available on request for specialized or extreme-environment applications.
For detailed recommendations based on your product, temperature, and chemical environment, see our material selection guide or contact our engineering team for personalized guidance.
What Other Kason-Compatible Parts Does ScreenerKing Supply?
Beyond screens, ScreenerKing provides the full range of consumable and wear parts that keep your Kason Vibroscreen running at peak performance:
Screen Frames
Replacement screen rings manufactured to match Kason frame specifications for all supported sizes. Our frames are built to the exact ring diameter and cross-section profile required by Kason clamping hardware, ensuring a secure fit and proper screen tensioning. Shop Frames & Covers
Gaskets
Replacement gaskets in neoprene, silicone, Buna-N, and FDA-compliant materials, cut to the exact dimensions required by Kason Vibroscreen housings. Proper gaskets maintain the seal between screen decks and prevent product loss or cross-contamination between separation stages. Shop Gaskets
Springs
Replacement springs matching Kason spring rate, free height, and dimensional specifications. Springs are critical for maintaining proper vibration amplitude. Worn or broken springs reduce screening efficiency and should be replaced promptly to maintain throughput and separation accuracy. Shop Springs & Spools
Vibratory Motors
ItalVibras vibratory motors compatible with Kason separator mounting patterns and force requirements. These motors are direct bolt-on replacements for original Kason motors and are recognized worldwide for reliability and consistent performance. Shop Motors
Browse our full parts and accessories collection for all available Kason-compatible items.
How Do I Identify My Kason Vibroscreen Model?
- Locate the nameplate. Kason Vibroscreen separators have a data nameplate on the base or housing that lists the model number, serial number, and specifications.
- Read the model number. Kason model numbers typically include the screen diameter as part of the designation. For example, a model containing "24" would indicate a 24-inch diameter unit.
- Measure the screen frame. If the nameplate is unavailable, measure the inside diameter of the screen ring. This dimension determines the replacement screen size.
- Note the number of decks. Count how many screen levels your Vibroscreen uses. Each deck may require a different mesh size.
Use our screen measurement guide for detailed instructions, or send us a photo of your nameplate and screen frame for identification assistance.
Why Choose ScreenerKing Over OEM Kason Replacement Screens?
Kason builds excellent vibratory screening equipment trusted across many industries. ScreenerKing complements Kason equipment by providing replacement consumables that match OEM quality while delivering additional value:
- 30% to 50% cost savings compared to OEM screen pricing.
- Faster delivery from our Houston, Texas facility — most standard screens ship in 1 to 3 business days.
- Same quality materials — identical grades of stainless steel wire cloth, the same tensioning and bonding methods.
- Made in the USA with over 30 years of vibratory screening expertise.
- Free technical support — our team helps you select the right screen, mesh, and material for your application.
- Compatibility guarantee — our screens fit your Kason Vibroscreen or we make it right.
How Do I Order Replacement Screens for My Kason Vibroscreen?
- Determine your Vibroscreen diameter (18", 24", 30", 48", or 60") from the nameplate or by measurement.
- Identify the mesh size required for your application. Refer to our mesh size chart if needed.
- Select the material (304 SS, 316 SS, T-430, or carbon steel) based on your process. See our material selection guide.
- Choose the screen type — standard, ball-deck self-cleaning, or sandwich screen.
Questions? Call us at (866) 265-1575 or email sales@screenerking.com. We are happy to help you find the right screen for your Kason Vibroscreen.
Frequently Asked Questions: Kason Vibroscreen Replacement Screens
Are ScreenerKing screens compatible with all Kason Vibroscreen models?
ScreenerKing manufactures replacement screens compatible with Kason Vibroscreen circular vibratory screeners in the 18-inch through 60-inch diameter range. This covers the most common Kason models found in industrial operations. If you have a Kason unit larger than 60 inches, contact us to discuss custom fabrication options.
Will ScreenerKing screens work with Kason's Precision FLO system?
Yes. ScreenerKing screens are manufactured to fit the standard screen frame dimensions used in Kason Vibroscreen separators. Our screens are fully compatible with all Precision FLO vibration settings because the system controls the motor vibration pattern, not the screen itself.
Are ScreenerKing screens compatible with the Kasonic anti-blinding device?
Yes. Our screens are designed to work with Kason separators equipped with the Kasonic ultrasonic anti-blinding system. The screens accept the same transducer mounting as OEM screens. We also offer self-cleaning ball-deck and sandwich screen assemblies as an alternative anti-blinding solution.
How do I find the correct replacement screen size for my Kason Vibroscreen?
Check the nameplate on your Kason Vibroscreen for the model number, which typically includes the screen diameter. You can also measure the inside diameter of the existing screen frame. Use our OEM cross-reference chart or contact our team for help matching your Kason model to the correct ScreenerKing screen.
Does ScreenerKing supply gaskets and frames for Kason Vibroscreens?
Yes. We stock replacement gaskets in multiple materials (neoprene, silicone, Buna-N, FDA-compliant) and screen frames for all supported Kason sizes. Visit our parts and accessories collection or request a quote.
What are the advantages of buying Kason replacement screens from ScreenerKing?
ScreenerKing offers 30% to 50% cost savings over OEM pricing, faster delivery from our Houston facility (most orders ship in 1 to 3 days), identical quality materials, over 30 years of industry expertise, free technical support, and a compatibility guarantee. All our screens are made in the USA.
Can ScreenerKing provide screens for a multi-deck Kason Vibroscreen?
Yes. We manufacture screens for single-deck and multi-deck Kason Vibroscreen configurations. Each deck can have a different mesh size for multi-stage classification. Contact us with your deck configuration and mesh requirements.